New software and new system add color to wet end equipment

With the emergence of automatic stacking, control systems and high-speed high-quality feeding systems for various equipment, the quality of carton design and the overall performance of the carton are becoming more and more important. The quality of the cardboard is the most critical factor in determining the quality of the carton. Modern carton factories cannot accept warped cardboard, delaminated cardboard, cracked cardboard, or cardboard of insufficient stiffness.

Throughout the production process, control the tension of the original paper web (especially during the splicing process), the temperature and the humidity of the paper, the accuracy of the amount of paste, the solid content of the paste, the viscosity and the temperature are all stable to the quality of the cardboard Play an important decision. The rapid heating and uploading control of the hygroscopic belt on the double-sided machine is of great significance for controlling the warpage of the cardboard. In the past few years, the above projects have been the focus of supplier research and development. In today's market that calls for more new corrugated shapes to meet the needs of different new packaging designs, the rapid replacement of original paper rolls, the setting of the splicer and the rapid change of corrugated shapes on the single-sided machine are all essential functions of the wet end equipment. Very few operators are needed for advanced wet end equipment, and errors can be reduced, thereby reducing costs.

As we all know, the main purpose of investment in the wet end equipment on the tile line is usually to improve the quality of the cardboard, and improving the performance of the wet end equipment helps to improve the overall production efficiency of the factory. Since the wet end equipment is the "core" of the carton production workshop, the machinery suppliers have also continuously invested funds to develop new equipment to meet user needs:

The wet end management software of Vonderheiden in Germany is a software system that helps old equipment reach modern new equipment standards. Through the software system, the operation of the entire tile line can be controlled in one terminal, and all production units are connected via Ethernet. Using a color touch screen, the operator can control the bridge, the original paper holder and the original paper transportation system including synchronous paper receiving, and can also be used in conjunction with production planning software, such as Kiwiplan. In addition, the operator can also control the single-sided machine, glue application system, preheating section, pull-out roller and heating section.

The design goals of the Isowa ICSII paper splicer in Japan are: smooth paper splicing, eliminating paperboard warpage, and reducing the tension vibration of the paper web that often causes paperboard delamination. The speed of ICSII is 400m / min (250m / min for tail-catch). At the same time, because it can maintain smooth operation and stable web tension under bad conditions, thus ensuring the quality of the cardboard.

These new functions and advantages of CSII are equipped with CCTI-tile wire continuous tension infeed system. The purpose of developing CCTI is to reduce and eliminate the delamination of cardboard on single-sided and double-sided machines. Because the temperature of the base paper is easy to drop, under high-speed operation, the quality of the receiving paper is easily affected, so the cardboard is prone to delamination. To avoid this phenomenon, Isowa developed CCTI, which has a special tension control roller, combined with AC servo drive motor, PLC and floating roller guide roller. When the base paper passes through the CCTI roller, the fluctuation of the base paper force generated by the receiving machine is eliminated, and the continuous tension is set by the CCTI's advanced control system. Stable tension can not only reduce or eliminate the delamination of the cardboard, but also eliminate other common problems, such as fluting and warping. The floating roller driven by AC servo motor can make the paper receiving more stable and reliable, and make the paper receiving point more accurate. PLC control not only ensures accuracy, but also makes the equipment easier to maintain.

Milk Tank Truck

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